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VOLTAPLEX ENERGY CUSTOM POWER SOLUTIONS

Custom Lithium Battery Packs

Source a custom lithium-ion battery pack engineered around your product—not the other way around. Explore example configurations, compare available pack designs, and request a quote for the voltage, capacity, discharge current, cell selection, dimensions, and integration requirements your application needs.

  • Application-specific design
  • Configurable voltage and capacity
  • Quote-led engineering support
BROWSE THE COLLECTION

Custom Battery Pack Products

Choose a configuration to view its specifications or request a quote for that specific product.

83 products
ENGINEERED AROUND YOUR APPLICATION

Custom Lithium-Ion Battery Packs for OEM Products and Equipment

A battery pack is more than a collection of cells. It is a power system that must fit the electrical, mechanical, environmental, and operating requirements of the equipment it supports. Voltaplex Energy offers configurable lithium-ion battery pack designs for product developers, OEMs, engineering teams, and organizations that need a battery solution tailored to a specific application.

Start with a pack shown in this collection or use it as a reference for a custom design. Depending on the project, requirements can include nominal voltage, amp-hour capacity, continuous and peak discharge current, cell model, series-and-parallel configuration, enclosure shape, connectors, wiring, and battery management system (BMS) functions. The final design should be selected and validated for the intended load, charging method, operating environment, and applicable standards.

FIND A STARTING CONFIGURATION

Explore Lithium Battery Pack Configurations

Browse example designs by configuration and electrical requirements. Availability and customization are confirmed for each project.

LOWER-VOLTAGE EXAMPLES

7S and 8S Battery Packs

Explore compact configurations represented in the catalog, including 25.2V and 28.8V examples.

MID-RANGE EXAMPLES

10S and 12S Battery Packs

Review 36V and 43.2V example configurations for equipment and integrated power applications.

HIGHER-VOLTAGE EXAMPLES

14S and 16S Battery Packs

Compare 50.4V and 57.6V catalog examples and request a design review for your target load.

Voltage examples refer to configurations shown in this collection. Confirm chemistry, nominal voltage, fully charged voltage, compatibility, and protection requirements with the Voltaplex engineering team before selecting a pack for a design.

DESIGN PARAMETERS

What Goes Into a Custom Battery Pack?

The right rechargeable lithium battery pack balances energy, power, packaging, safety, and service-life requirements. These are the main details to consider when evaluating a standard configuration or requesting a custom battery pack design.

Voltage and series configuration

Series-connected cells determine pack voltage. The required voltage must match the device electronics, motor controller, charger, and operating range.

Capacity and parallel configuration

Parallel-connected cells contribute to capacity and current capability. The required runtime, load profile, and available space all influence the design.

Discharge current and power demand

Continuous current, peak current, peak duration, duty cycle, and thermal conditions should be considered together—not as isolated specifications.

Cell selection and mechanical fit

Cell model, format, dimensions, enclosure, mounting, connectors, cable routing, and service access affect how the pack integrates into the finished product.

Battery management and protection

BMS requirements may include over-current, over-charge, over-discharge, short-circuit, temperature monitoring, balancing, and communication functions as appropriate to the application.

Testing and compliance requirements

Identify required transport, product, and market certifications early. Requirements and available documentation must be confirmed for the specific battery design and destination market.

CELL OPTIONS IN THE COLLECTION

Lithium-Ion Battery Packs Using Established Cell Platforms

The current collection includes example pack designs built around cylindrical lithium-ion cell platforms from manufacturers such as LG, Samsung, Sony, Molicel, and Sanyo. Specific cell models vary by product. Cell choice should be based on the required balance of energy capacity, discharge performance, size, operating conditions, availability, and project requirements.

For projects that call for an 18650 lithium battery pack, review the relevant product specifications and confirm the exact cell model shown. A cell reference in a product title is a starting point; final cell selection and pack suitability should be verified during engineering review.

BUILT FOR REAL-WORLD POWER REQUIREMENTS

Custom Battery Pack Applications

Custom lithium battery packs can support a wide range of products and equipment. The pack architecture, cell selection, BMS, enclosure, and validation process should be matched to the actual operating conditions and requirements of each application.

Medical and diagnostic devices

Portable equipment where packaging, dependable operation, and clearly defined battery requirements are important.

Industrial equipment

Battery-powered instruments, monitoring equipment, machinery, and mobile systems with application-specific power needs.

Consumer electronics

Portable and connected products that require a battery assembly designed around product size and runtime targets.

Renewable energy systems

Energy storage and supporting equipment where voltage, capacity, charging, protection, and system integration must align.

Electric mobility

Electric mobility projects that require an appropriately engineered pack for the vehicle, controller, load, and duty cycle.

OEM and custom products

New product development and production programs that need a battery partner involved in specification and integration.

START YOUR PROJECT

Request a Custom Lithium Battery Pack Quote

Tell Voltaplex what you are building and what the battery needs to do. A useful first request includes your application, target voltage, capacity or runtime, continuous and peak current, available dimensions, expected order volume, target timeline, and any certification requirements. Exact technical specifications are helpful, but you can also begin with an application description and discuss the design with the team.

Request a Battery Pack Quote

Helpful details to include

  • Application and end product
  • Target voltage and capacity
  • Continuous and peak discharge current
  • Cell preference, if known
  • Maximum pack dimensions and enclosure needs
  • Connector, BMS, and communication requirements
  • Certifications, order quantity, and target timeline
BATTERY PACK QUESTIONS

Frequently Asked Questions About Custom Battery Packs

Can Voltaplex customize a lithium-ion battery pack?

Yes. The collection includes customizable battery pack examples. Depending on project requirements, a design may be reviewed for voltage, capacity, discharge current, cell selection, BMS functions, connectors, enclosure, and other integration details. Final feasibility is confirmed during the quote and engineering process.

What is an 18650 lithium-ion battery pack?

An 18650 battery pack is an assembly built using cylindrical lithium-ion cells in the 18650 format. Cells are connected in series and parallel to meet the required pack voltage and capacity. The complete assembly also needs suitable electrical connections, mechanical protection, and battery management appropriate to its application.

What do the 7S, 10S, 14S, and 16S battery configurations mean?

The number before “S” describes the number of cell groups connected in series. Series configuration is a key factor in pack voltage. A designation such as 8P describes parallel cell groups, which contribute to capacity and current capability. The final voltage and performance depend on cell chemistry and the specific design.

What information is needed to request a battery pack quote?

Share the application, target voltage, capacity or runtime, continuous and peak current, available space, preferred cells if known, estimated quantity, target timeline, and any required certifications. The quote form also allows you to submit a request when some technical specifications are not yet known.

Can I request a quote for one of the products shown here?

Yes. Select “Request a Quote” on a product card to open that product’s page. Review its specifications and use the quote option on the product page to submit your company, application, quantity, technical requirements, and additional project details.

Are battery pack prices displayed on this collection page?

Products in this collection are presented for quote requests rather than as fixed-price online purchases. Pricing depends on the configuration, cell selection, design requirements, and order quantity. Submit a quote request for project-specific pricing.

Can I request specific battery certifications or compliance documentation?

You can identify certification and compliance requirements in your quote request, including the standards relevant to your product and destination market. The applicable requirements, test scope, and documentation must be confirmed for the specific battery pack design.

POWER YOUR NEXT PRODUCT

Need a Battery Pack Designed Around Your Requirements?

Talk with Voltaplex about a custom lithium-ion battery pack for your next engineering or OEM project.

Request a Quote